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Prepare a conceptual process design project for a new greenfield hazardous waste processing facility to aid in the project planning and permitting process.
Develop a process design package for a semiconductor related hazardous gas filling facility.
Perform an audit of the process safety information (PSI) at several of the storage terminals to assess the level of compliance of these sites with the PSI requirements of OSHA’s PSM regulation, 29 CFR 1910.119, and the accident prevention Program Level 3 requirements of EPA’s RMP regulation, 40 CFR 68. Subsequently provide process safety management (PSM) compliance support to address deficiencies found in the process safety information for the various sites.
Engineering support for various operations associated with anhydrous ammonia (NH3NH3) pipeline systems which include transport lines, booster stations, hot and cold (cryogenic) storage facilities and terminal flare systems.
Perform site inspections, calculations, and process modeling to evaluate multiple cold ammonia storage facility flare systems, estimate releases, and provide improvement recommendations.
Evaluate the existing controls on a chlor-alkali hydrogen system at a plastics manufacturing facility and seek to identify improvement opportunities.
Develop refinery process safety information for the purpose of compliance with OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) regulations.
Develop a summary table of safe operating limits (SOLs) for each of the processing units within a U.S. based refinery.
Evaluation, process improvements identification, and preliminary FEL-1 process design for a specialty silica manufacturing process.
Fast-track process design a sodium hydrosulfide (NaHS) production unit within an antimony refining facility.

Feasibility study for converting existing natural gas fired furnaces to coal firing.

Develop a process design for a commercial scale plant to extract a nutraceutical constituent from chicory roots.
Develop a process design package and provide project management, equipment commissioning, and startup support for a new edible oil Hydrogenation system.
Provide detail process engineering support for the development of a process design package for improving a micro silica batch manufacturing process.
Develop overall ethanol plant simulation models, spreadsheets, and visual basic programming tools to improve the efficiency and accuracy of process design packages for new plant designs and ultimately yield a complete process design package essentially “at the push of a button” - Video Demonstration