BATCH CHEMICALS

Our Services

PROCESS can provide preliminary design packages, mass and energy balances, complete process design packages with equipment specifications, and any number of other process engineering services.

We have worked on a broad base of batch chemical projects for many years, and that breadth allows us to rapidly respond to our client’s needs with quality engineering information. A few of the projects completed by PROCESS have included:

  • Capital Project Development Support (FEL-0, 1, 2, 3)
  • New Production Line Design
  • Evaluations for Mothballed Equipment Utilization
  • Capacity Evaluations
  • Batch Production Debottlenecking
  • Solvent Recovery System Upgrade Design
  • Jacketed Reactor Heating/Cooling Improvements
  • Process Simulation and Modeling
  • Utilities Systems Evaluation
  • Reactor Vent Gas Scrubbing Improvements
  • Emissions Control & Vent Systems Studies
  • Relief Valve Validation Sizing
  • Waste Treatment Systems Design
  • and more….

Several batch chemical clients use our services on a routine basis as an extension of their own in-house or corporate engineering team. Getting our time and attention is easy. Just tell us what you need and when you need it …. we will do everything possible to meet those requirements and work with your staff in an efficient manner to collect necessary information.

PROCESS is also able to provide a qualified 3rd party technical evaluation of other facilities which may be under consideration for acquisition or reconfiguration into a different service.

Our Batch Chemical Clients

As competition from low cost chemical producers continues to grow, manufacturers strive to produce a better quality product and be more efficient than the competition. PROCESS has helped many clients by designing and optimizing existing processes to produce higher quality products (purity, color, etc.) and minimizing waste (raw materials recovery/recycle, shorter cycle times, higher yields, etc.). Our batch chemical clients span the gamut of the process industry and include:

  • Local engineering and plant management
  • Local safety management (HSE mangers and PSM coordinators)
  • Corporate engineering groups
  • Multi-national commodity chemical companies
  • Small specialty chemical plants
  • Plant investment groups
  • Process equipment manufacturers
  • Detail engineering and A/E clients
  • Process inventors and technology providers

Our Experience

PROCESS provides a wide range of process engineering services to batch chemical manufacturers. Our company and our engineers have a great deal of process design, operations, and process safety experience within batch chemical plants. Our experience ranges from designing a major plant expansion in support of new products, to performing emissions estimate calculations to satisfy regulatory requirements.

Many of our engineers have spent years running and supporting chemical plant operations. We know from experience that just trying to keep up with production issues is a full time job. Keeping products consistent and in spec, running trial batch recipes in support of product development, making sure raw materials suppliers meet quality requirements, assisting with client and corporate audits, planning maintenance/turnarounds/capital projects, etc. PROCESS can help improve your operation by scoping, designing, or implementing any number of process improvement type projects.

Our experienced engineers are extremely effective and thorough. We routinely provide preliminary process designs quickly and efficiently by first understanding your project objectives and then by spending some quality time in the plant (talking with engineers and operators, collecting batch cycle data, observing the equipment first hand, etc.). These types of projects along with process alternatives evaluations can provide management with enough insight into the potential costs, feasibility, and economics to know whether or not a new project is worth pursuing further. You have our interest as long as your project/problem requires the skills of experienced chemical engineers.

CONTINUOUS CHEMICALS

Our Services

PROCESS can provide preliminary design packages; mass and energy balances; complete process design packages with equipment specifications, capital and operating cost estimates; and any number of other process engineering services.

We have worked on a broad range of continuous chemical projects for many years, and that breadth allows us to rapidly respond to our client’s needs with quality engineering information. A few of the project categories completed many times by PROCESS have included:

  • Greenfield/Brownfield Plant Design
  • Continuous Process Scale-up
  • Capacity Evaluations
  • Process Debottlenecking
  • Capital Project Development Support (FEL-0, 1, 2, 3)
  • Process Troubleshooting
  • Chemical Recovery System Design
  • Process Simulation
  • Operations Evaluation
  • Utilities Systems Evaluation
  • Vent and Flare System Studies
  • Relief Valve Validation Sizing
  • Waste Treatment System Design
  • and more….

Our Continuous Chemical Clients

As competition from low cost chemical producers continues to grow, manufacturers strive to produce a better quality product and be more efficient than the competition. PROCESS has helped many clients by designing and optimizing existing processes to produce higher quality products (purity, color, etc.) and minimizing waste (raw materials recovery/recycle, higher conversions, etc.). Our clients involved in continuous processes producing a variety of chemicals span the industry gamut and include:

  • Local engineering and plant management
  • Local safety management (HSE mangers and PSM coordinators)
  • Corporate engineering groups
  • Multi-national commodity chemical companies
  • Plant investment groups
  • Process equipment manufacturers
  • Detail engineering and A/E clients
  • Process inventors and technology providers

Our Experience

PROCESS provides a wide range of process engineering services to chemical manufacturers using continuous processes. Our company and our engineers have a great deal of process design, operations, and process safety experience within many types of chemical plants (continuous, batch, and combinations of both). Our experience ranges from designing a major plant expansion in support of new or existing products, to performing emissions estimate calculations to satisfy regulatory requirements.

Many of our engineers have spent years running and supporting chemical plant operations. We know from experience that just trying to keep up with production issues is a full time job. Keeping products consistent and in spec, running production trials in support of product development, making sure raw materials suppliers meet quality requirements, assisting with client and corporate audits, planning maintenance/turnarounds/capital projects, etc. PROCESS can help improve your operation by scoping, designing, or implementing any number of process improvement type projects. As long as your project/problem requires the skills of experienced chemical engineers – we can help.

PETROCHEMICALS

Our Services

PROCESS can provide preliminary design packages; mass and energy balances; complete process design packages with equipment specifications, capital and operating cost estimates; and any number of other process engineering services.

We have worked on a broad range of continuous chemical projects for many years, and that breadth allows us to rapidly respond to our client’s needs with quality engineering information. A few of the project categories completed many times by PROCESS have included:

  • Capital Project Development Support (FEL-0, 1, 2, 3)
  • Pre-FEED (Front End Engineering Design) Studies, FEED Packages, and FEED Verification Services
  • Greenfield/Brownfield Plant Design
  • Continuous Process Scale-up
  • Capacity Evaluations
  • Process Debottlenecking
  • Process Troubleshooting
  • Chemical Recovery System Design
  • Process Simulation
  • Operations Evaluation
  • Utilities Systems Evaluation
  • Flare System Studies
  • Relief Valve Sizing Validation
  • Waste Treatment System Design
  • and more….

Our Clients

The trend for traditional upstream suppliers of petrochemical feed stocks to diversify into downstream petrochemical products continues to grow. Existing manufacturers must strive to maintain a quality product and look for optimization opportunities in order to survive. PROCESS has helped many clients by designing and optimizing existing processes to produce quality products more efficiently (less energy, higher yields, etc.) while minimizing waste (raw materials recovery/recycle, less unconverted carry over, etc.). Our clients involved in producing a variety of chemicals span the industry gamut and include:

  • Local engineering and plant management
  • Local safety management (HSE managers and PSM coordinators)
  • Corporate engineering groups
  • Multi-national petrochemical companies
  • Plant investment groups
  • Process equipment manufacturers
  • Detail engineering and A/E clients
  • Process inventors and technology providers

Our Experience

Regardless of the originating raw material feed stock (petroleum, natural gas, syngas, coal, etc.), PROCESS is able to provide a wide range of process engineering services to petrochemical manufacturers producing or using ethylene, propylene, xylenes, toluene, or any of their many intermediates and derivatives. Our company and our engineers have a great deal of process design, operations, and process safety experience within all types of chemical plants. Our experience ranges from designing a major plant expansion in support of new or existing products, to performing emissions estimate calculations to satisfy regulatory requirements.

Many of our engineers have spent years running and supporting chemical plant operations. We know from experience that just trying to keep up with production issues is a full time job. Keeping products consistent and in spec, running production trials in support of product development, making sure raw materials suppliers meet quality requirements, assisting with client and corporate audits, planning maintenance/turnarounds/capital projects, etc. PROCESS can help improve your operation by scoping, designing, or implementing any number of process improvement type projects. As long as your project/problem requires the skills of experienced chemical engineers – we can help.