Why Work With PROCESS?

PROCESS Engineering Associates, LLC. is a specialized engineering consulting firm focused on process design, safety, and operations support across a wide range of industrial markets. For nearly three decades, we’ve helped manufacturers and processors streamline their facilities, mitigate risk, and improve long-term performance. Whether you’re expanding a facility, tackling inefficiencies, or developing a new process from scratch, our engineers approach every project with curiosity, clarity, and rigor.

History
Our Team

Coming to Houston, TX in 2025

PROCESS has announced plans to open an engineering consulting office in Houston, TX, in 2025. This new office will enable us to better serve local clients with reduced response times and travel expenses, while also offering more embedded process engineering support. For clients in oil and gas, refining, chemicals, polymers, food and beverage, and other industries across the Gulf Coast, our Houston team will provide direct access to deep process expertise—delivered with the hands-on support and precision we’re known for.

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Our Capabilities

Process Engineering Consulting Services in Houston, TX

PROCESS supports every stage of your facility’s lifecycle—from early-stage design to long-term operational improvement. We work side by side with your team to reduce risk, increase efficiency, and build smarter systems from the ground up.

Our Core Services

Efficient, Scalable Front-End Design

Rigorous, scalable front-end design—FEL packages, process simulations, cost estimates, relief sizing, and more.
Process Design

OSHA & EPA-Aligned Safety Programs

PHAs, LOPAs, DHAs, PSI, and tailored safety programs that align with OSHA and EPA standards.
Process Safety & Risk Management

Smart Strategies for Long-Term Success

Techno-economic alternatives evaluations, feasibility studies, and process development strategies that prioritize long-term success.
Project & Process Development Support

Proven Process Optimization

Troubleshooting, debottlenecking, and optimization grounded in hands-on experience.
Plant Operations Support

Proven Success Across Multiple Markets

Chemicals & Petrochemicals
Streamlined production, greater reliability, and improved cost control for chemical processors.

Oil & Gas Refining
Solutions that improve throughput, reliability, and environmental compliance for refineries.

Pharmaceuticals
Process designs and upgrades that meet stringent FDA standards and GMP requirements.

Food & Beverage
Engineering services that support safety, consistency, and throughput in processing environments.

Polymers & Alternative Energy
Support for pilot-scale R&D, scale-up, and commercial manufacturing in high-growth sectors.

Metals & Minerals
Engineering insights that increase yield, reduce waste, and modernize legacy operations.

Tank Farm Terminals
Design and optimization of storage systems with safety and reliability in mind.

Industrial Waste & Wastewater Treatment
Tailored treatment solutions that reduce risk and maintain compliance.

Explore Our Projects by Market Category

Client Testimonials

Testimonial #1

Bio-Polymer Company Project Lead

“I want to recognize PROCESS’ engineer for his contribution to the Project. He is a great team member, brings a positive attitude to work every day, and has high-level technical skills. I am very thankful he is part of our Project process team. I hope that our company and Process Engineering Associates will continue to be able to cooperate on projects beyond this Project.”

Testimonial #2

EPC Project Process Team Lead, Senior Process Engineer

“PROCESS’s engineers consistently deliver invaluable support, combining extensive knowledge, clear communication, and high-quality work. Their professionalism and collaborative approach are genuinely appreciated.”

Testimonial #3

Staff Engineer at National Laboratory

“We held a ‘Final Design Review’ for the applications the PROCESS team has supported over the past two years. The review committee responded with ZERO recommendations—a rare and significant accomplishment. Without PROCESS’s exceptional support and patience, we would not have achieved this success.”

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Ready to Optimize Your Projects?

Get In Touch with PROCESS

Reach out today to explore how PROCESS’s engineering consulting firm in Houston, TX, can deliver expert process solutions for your facility.

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