Currently Showing: All Projects

Thermochemical Energy Storage Steam Generation Demonstration Unit Process Simulation
Develop a process simulation model for a batch thermo-chemical energy storage steam generation demonstration unit.
Hazardous Waste Treatment Plant Conceptual Process Design
Prepare a conceptual process design project for a new greenfield hazardous waste processing facility to aid in the project planning and permitting process.
Production Facility Scale-Up and Detailed Process Design
Prepare a detailed process design package (FEL-3) of a scaled-up semi-conductor related production plant to be built in Taiwan based on data and information from two existing production facilities in the US .
Magnesium Pilot Plant Process Design (FEL-3) and Support
Develop an FEL-3 detailed process design package for a novel magnesium extraction process and provide the startup client with continued process engineering support throughout detail engineering, construction, and startup.
Ammonia Scrubber Evaluation and Design Validation
Develop a preliminary process design for a modified ammonia scrubber system to increase the overall system capacity at a chemical manufacturing facility.
Pigments Production Expansion / Relocation Process Design and Cost Estimate
Provide process engineering support to help evaluate a plant expansion to significantly increase pigment production using new process technology at either an existing US facility or at a European facility.
Blue Pigment Process Relocation / Replacement Evaluation
Develop an FEL-0/1 preliminary process design package for both the synthesis and finishing operations for a blue pigment as well as generate a series of comparable cost estimates to either relocate the systems or replace them in other locations.
Direct Air CO2 Capture Plant Simulation and Cost Estimate
PROCESS was contracted to develop an Aspen simulation model and FEL-1 preliminary process design with CAPEX and OPEX for a commercial scale direct air CO2 capture plant.
Catalytic Converter Precious Metals Recovery Plant Process Design
Develop an FEL-1 preliminary process design of a process that recovers precious metals from spent catalytic converters.
Alternative Electric Energy Unit Pilot Scale Process Simulation
Develop an AspenPlus simulation model and other process design information for a novel alternative electricity pilot-plant unit for a technology development company.
Vapor Recovery Unit Process Evaluation
Perform a process technical and economic alternative evaluation for a Vapor Recovery Unit (VRU), followed by preparing basic process design documentation for a detailed design company in Turkey for a system to be sold to a large multinational oil and gas processing company.  
Oil/Water/Gas Treatment Unit Independent Process Design Review
Provide an independent 3rd party design review for process design information developed by the client for oil/water/gas treatment units which process injection gas that is above the critical point.  
Copper De-Tinning Process Evaluation
Provide process design/development support (development of preliminary process design information) for a supplier of semi-finished copper and copper alloy products (the client) to a analyze and evaluate the client’s collection of process information from an old plant processing scheme for the de-tinning of metal stamping scrap copper.
Elutriation System Process Design Review & Safety Review
Perform a Process Design Review and Safety Review of an existing elutriation system, i.e. review, document, and evaluate the existing process.
Refinery Hydrogen Recovery FEL-1 Process Design

Define technically feasible process alternatives and develop a preliminary FEL-1 level design for a process to purify a newly available dirty hydrogen stream and recycle it back into the client's refinery operations.

Energetic Waste Incinerator Design Review and 65% RFP Process Engineering Support

Provide a process technical review of a proposed design for an Energetic Waste Incinerator (EWI) and support preparation of a 65% Request for Proposal (RFP) package to an A/E firm in support of a government-owned ammunition production plant in the US.

Preliminary Design Review and RFP Support for ANSOL Thermal Destruction Facility

Provide process engineering support of a preliminary process design and to assist in the preparation of a Request for Proposal (RFP) for a thermal treatment process for the disposal of waste energetic materials at an explosives production facility.

Polyol Pilot Plant Detailed Process Design

Provide process engineering services to develop an FEL-2.5 detailed process design package of a polyester polyol pilot unit suitable for competitive bidding to process skid fabricators.

Polyol Facility FEL-2.5 Process Design

Develop an FEL-2.5 process design package for a new polyester polyol production facility.

Chemical Facility Pigment Reactor System Upgrades Design

Develop an FEL-2/3 design package for a new upgraded pigment reactor system for a multi-national operating company corporate engineering group.

Gas Capture System Process Design + Detail Engineering Support and Startup Support

Provide process engineering design support for technology selection, specification preparation, detail process design support, and test support for a specialized gas capture system related to isotope separation research.

Uranium Dissolver System Process Design for Uranium Downblending Process and Technical Training Classes

Develop a process design package for a uranium dissolution system that converts uranium oxides and uranium nitrate into a uranyl nitrate solution, as well as provide process design training to client staff chemical process engineers.

Chemical Production Facility Preliminary Process Design and Cost Estimates
Prepare an FEL-1 level preliminary process design for a facility designed to significantly expand an existing production unit.
MSW-Fired Electrical Generation Unit FEL-2 Process Design
Develop an FEL-2 level process design package and cost estimate for an MSW to electricity production and technology demonstration facility.  
Gas-Phase Polyethylene Polymerization Process Design Package Development
Serve as Subject Matter Expert on a full-service EPC team during the development a Process Design Package covering the Polymerization section for a new Gas-Phase Polyethylene Plant.