Project Synopsis

Develop an FEL-1 process design for a proposed Fiberglass Recycling Plant.

Project Summary

Process Engineering Associates LLC (PROCESS) was contracted by a fiberglass recycling company to develop an FEL-1 process design for a proposed Fiberglass Recycling Plant.  The client has developed and is currently operating a batch pilot-plant that receives fiberglass feedstock from spent wind turbine blades, cuts/shreds, processes using multi-stage pyrolysis, washes in a salt bath, water rinses, and tumble dries to produce a bulk fiberglass product (recycled fiberglass) suitable for use in other applications. The process also produces some emissions, wastewater, and condensed heavy oils.

The FEL-1 process design development included the following tasks / deliverables:

  • Project Kickoff Meeting and Site Visit
  • Preliminary Process Design Basis Development
  • Preliminary Mass and Energy Balance Preparation
  • Preliminary PFD and Process Description Preparation
  • Process Risk Assessment
  • Environmental Assessment.

 

Industry Type

Materials Recycling

Utilized Skills

  • Preliminary process design
  • Process scale-up.

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