Project Synopsis
Develop a comprehensive simulation model of the vent system for a high-volume glove manufacturer’s new polybutadiene production unit to support the the sizing validation of a thermal oxidizer.
Project Summary
Process Engineering International, LLC (PROCESS) was engaged to develop a comprehensive simulation model of the vent system for a high-volume glove manufacturer’s new polybutadiene production unit. The goal was to define compositions and flow rates of all streams routed to the thermal oxidizer, including reaction vacuum stripping vents and vents from tanks and vessels so that the sizing of the thermal oxidizer could be validated.
PROCESS prepared a vent simulation model, including hydraulics, to quantify worst-case scenario vent flows and compositions to the thermal oxidizer. The model incorporated venting during monomer stripping as well as tank and vessel vents connected to the common header.
The following deliverables were provided to the client:
- A comprehensive Process Design Basis document
- CHEMCAD simulation files in native format
- Project report documenting project findings and simulation outputs with simulation screenshots.
The completed simulation successfully quantified all materials being routed to the thermal oxidizer, enabling the client to validate equipment sizing, ensure compliance with operational requirements, and support safe and efficient commissioning of the polybutadiene production unit. The project goals were achieved within the agreed scope and methodology as outlined in the original proposal.
Overall, PROCESS provided independent and expert chemical process engineering services, delivering a robust engineering model that improved understanding of vent system behavior and supported optimal facility performance.
Industry Type
Disposable Glove Manufacturing
Utilized Skills
- Process simulation