PROCESS ENGINEERING PROJECTS

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Provide process troubleshooting for reducing fouling in a metals electroplating process.
Provide lead process engineering services for the OSBL portions of a refinery revamp designed to support the restart and major modifications for the production of biodiesel.
Perform an independent 3rd party technical evaluation of a new electrolytic process technology used to purify metals.
Provide an independent 3rd party due diligence technical review of an HCl purification and recovery system, as well as provide insight and recommendations on incorporating the system into existing facility operations.
Develop 'As-Built' piping and instrumentation diagrams (P&IDs) for a batch chemical manufacturer in preparation for an upcoming process hazards analysis (PHA).
Develop an FEL-3 detailed process design package for a novel magnesium extraction process and provide the startup client with continued process engineering support throughout detail engineering, construction, and startup.
Perform a debottlenecking study of an aging Gas Dehydration Unit (GDU) treating natural gas from a declining gas field.
Develop an FEL-1 preliminary process design for the production of sulfate of potash by a process that produces molten potassium bisulfate which is ultimately converted into sulfate of potash.
Perform a computational fluid dynamics (CFD) modeling study to understand the flow and residence time of a polymer melt material as it passes through a series of polymer aging tanks at a US polymer manufacturing facility.
Work with the corporate engineering group of a world-wide chemicals manufacturer to identify and develop GHG emissions reduction alternatives and viable projects across their US production facility assets.
Assist an engineering company client in the development of process models for a new style rotary cooler designed to also impart a surface additive to the crushed solids being processed.
Develop a preliminary process design for a modified ammonia scrubber system to increase the overall system capacity at a chemical manufacturing facility.
Develop an FEL-1 preliminary process design and CAPEX for a new polyester and a new polyurethane reaction system.
Develop a preliminary process design for a commercial sized process by scaling up a pilot data for the recovery of precious metals from recycled automobile catalytic converters.
Provide a process engineering assessment and corrective recommendations to improve the operations of a rotating MSW biomass conversion reactor.
Evaluate the burner system of an existing silane fume incineration system at a semiconductor related products specialty chemicals plant to ensure that it could operate as designed when firing the new fuel gas stream.
Perform an independent process engineering design review and code compliance review of a combustion spray pyrolysis process.
Perform an independent process engineering assessment of a newly purchased hazardous waste treatment processing facility in Mexico and make recommendations on a host of improvements to bring the facility up to the standards of the new US company ownership.
Perform dispersion analyses to estimate atmospheric dispersion of ammonia from PRDs for an energy company at one of their electrical power generation stations.
Update process design information for an MSW carbonizer process, including vendor equipment information, based recent pilot-plant trial results.
Provide process engineering support to help evaluate a plant expansion to significantly increase pigment production using new process technology at either an existing US facility or at a European facility.
Develop an FEL-0/1 preliminary process design package for both the synthesis and finishing operations for a blue pigment as well as generate a series of comparable cost estimates to either relocate the systems or replace them in other locations.
Perform an FEL-1 study and preliminary process design for relocating and/or replacing existing equipment associated with an aging pigment semi-finishing operation.
Perform a series of remote and on-site process engineering design and operations support tasks for a US chemical manufacturing facility.
Evaluate the problematic operation of a batch reactor and accompanying overhead condenser at a pharmaceutical ingredients manufacturing plant.