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Perform a process evaluation / risk assessment and develop recommended process modifications to support implementing the use of pure oxygen instead of air in a batch reaction process.
Prepare a detailed process design package for a new oilfield chemicals blend plant.
Develop a complete PSM and RMP program at multiple U.S. chemical manufacturer's locations.
Perform detailed capacity evaluations for existing pressure relief devices for a batch specialty chemical production facility.
Develop a detailed process design package for a new batch chemical plant for the production of oil field chemicals.
Comprehensive evaluation of a gas scrubbing system relative to Lower Explosive Limit (LEL) excursions. System design and controls modifications to mitigate LEL concerns.
Provided technical assistance in the operation of a diphenyl ethane (DPE) production unit and helped identify process improvement upgrades for three independent solvent recovery units to meet production throughput needs.
On-site engineering assistance for batch specialty chemical production systems design, construction, and startup.
Evaluation of plant utilities (vents, thermal oxidizer, flares, steam, hot oil and nitrogen systems) for the purpose of supporting a new plant process. Vent System Simulation Diagram
Thermal Oxidizer Simulation Diagram
Pilot testing of a batch process byproduct reaction system and development of a process design for commercial scale implementation in a new metal powder production facility.