PROCESS ENGINEERING PROJECTS

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Evaluate/troubleshoot and subsequently re-design the back end of a used tire pyrolysis plant for the production of commercial value oil products.
Lead the process design package development effort for the finishing section of a Gas-Phase Polyethylene Plant.
Plan and lead an EPC company detail engineering team in the development of a process design package for a new polypropylene production plant.
Evaluate / troubleshoot an existing cosmetics powder manufacturing process to identify improvement opportunities and develop corrective measure process design solutions.
Provide on-site process engineering commissioning and qualification support of an FDA regulated consumer health product manufacturing process.
Perform a chemical process building ventilation evaluation (gap analysis) relative to compliance with all applicable codes.
Develop a final stage front-end loading engineering package (FEL-3) for the expansion of an active pharma ingredient production facility expansion.
Provide on-site process engineering support to a pharmaceutical plant's Project Engineering group.
Perform plant walkdowns of an existing tempered water system and subsequently develop 'As-Built' P&IDs for the process.
Develop a preliminary pilot-plant process design package for the production of a coated/encapsulated active pharmaceutical ingredient based on lab scale process development results.
Develop a comprehensive computer simulation model of an existing Syltherm heating and cooling system in a pharmaceutical pilot plant to help improve process control and better optimize operations.
Conduct a technologies identification, technical screening, and technical and economic evaluation for process improvements to a tinting process at a medical device manufacturing facility.
Operational evaluation of a production area condenser system in a pharmaceutical manufacturing plant to minimize downtime. Simulation Diagram
Provide process engineering assistance for various utilities and control systems as part of a health products plant restart project.
Develop a computer simulation model of the heating and cooling system for an existing pilot plant reactor in a pharmaceutical manufacturing facility.
Perform a Dust Hazards Analysis (including engineering review and risk assessment) of a petroleum coke conveyor system at a refinery.
Perform a relief device sizing study for an Isomerization Unit and associated Propane Refrigeration Skid at an independent U.S. oil refinery.
Update a HYSYS simulation model and then perform relief valve sizing calculations for a Naphthalene Hydrotreater Unit at a petroleum refinery.
Develop process instrumentation specifications for a new crude unit revamp project.
Perform a revamp study of a topping refinery that would enable the production of naphtha, diesel, and vacuum gas oil.
Provide process engineering evaluation to develop process alternatives to improve refinery performance in a number of units.
Provide on-site process engineering support for plant turnaround and various other activities at a U.S. petroleum refinery.
Perform a flare system purge gas optimization study for a major international oil refinery in the Middle East.
Perform reliability studies of boiler systems using the Failure Modes Effects Analysis (FMEA) methodology.
Perform layer of protection analyses (LOPAs) for numerous clients in order to assign target SILs to the safety instrumented functions of safety instrumented systems.