PROCESS ENGINEERING PROJECTS

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Review a specialty metals recovery pilot plant operation and comment on issues related to future scale-up plans based on this pilot facility.
Provide a preliminary process design (Front End Engineering Design - FEED) for a new process in a batch specialty metals production facility.
On-site process design and engineering support for the complete design, pilot plant program, startup, and commissioning of a new wastewater treatment facility.
Complete a Reasonably Available Control Technology (RACT) evaluation for scrubbing nitrogen oxides (NOx) from a metals cleaning and etching operation vent gas stream in support of Title V air permit compliance.
Provide process engineering assistance in support of process plant area classifications based on the International Building Code (IBC) and National Fire Protection Association (NFPA) guidelines.
Evaluate the performance of an existing nitrogen oxides (NOx) scrubbing system to improve operability, reduce maintenance problems, and help prevent emissions excursions.
Calculate estimated hydrofluoric acid (HF) and nitric acid (HNO3HNO3) vapor emissions from a metals cleaning and etching operation.
Process engineering assistance for a sulfur dioxide wet caustic scrubber upgrade at a smelting battery within a copper refining facility.
Pre-startup design review of molten sodium processing facility.
Perform a process overview of a batch metal powder production operation for the purpose of identifying production process improvements.
Technical and economic evaluation and process design for the feed preparation system at a greenfield metal powders refining facility.
Process engineering assistance in purchasing new air pollution control systems to control nitrogen oxides (NOX) emissions for a new catalyst manufacturing facility.
Assist with completion of the front-end engineering design (FEED) and provide process engineering oversight through detail design for a pilot-scale specialty metal flame salt encapsulation process.
Evaluate the operation of existing pollution control systems and make recommendations to optimize NOx abatement performance and prepare a functional specification/sequence of operations for the pollution control system.
Perform a complete process design for a very large expansion of a batch specialty metal production facility.
Process/project engineering assistance for process improvement upgrades on two lines of batch reaction systems in a chemical manufacturing facility producing specialty metal powder products.
Assist an plant client in optimizing the operation of several wet scrubbers including ammonia scrubbers, a nitrogen dioxide (NO2NO2) scrubber, and an organic acid gas scrubber.
Evaluate existing catalytic sulfur reaction information, suggest further development, and assist in pilot plant planning for a technology development company.

Provide a process design package and cost estimate for a new pilot system to produce a high purity specialty metal via flame salt encapsulation.

Evaluate existing relief devices and vent header systems at a specialty metals manufacturing plant as part of a process safety management (PSM) program compliance project.
Provide process design, project management, and startup assistance for the installation and modification of improved sulfuric acid scrubber systems at a specialty metals manufacturing facility.
Provide process engineering review during the detail design phase of a batch facility expansion project to ensure the process integrity of the design remained intact.
Generate a process simulation for a scaled up version of an existing plant that recovers and purifies a valuable specialty metal.
Provide process engineering support to help a specialty chemical manufacturer produce an encapsulated product in a more concentrated product form.